37
          
        
        
          
            d
          
        
        
          
            &
          
        
        
          
            ri
          
        
        
          MAY-JUNE 2015
        
        
          AGGREGATE
        
        
          WASHING
        
        
          eliminating the requirement for settling
        
        
          ponds.”
        
        
          TheprojectCDE completed inStuttgart
        
        
          for FeessErdbau in2014 (see box story)
        
        
          included several innovations – this iswhere
        
        
          its newR-Series primary screeningunitwas
        
        
          introduced. TheR2500was employedon
        
        
          this project. CDE’s rangeof Infinity screens
        
        
          for aggregates and recyclingoperations has
        
        
          alsobeen significantlydeveloped in recent
        
        
          months and the companyhas been awarded
        
        
          apatent for the Infinity rangebasedon the
        
        
          unique constructionof the sidewallswhere
        
        
          there are zerowelds. Theseprovide a stronger
        
        
          screen that requires less power togenerate the
        
        
          same acceleration and therefore results in a
        
        
          significant reduction in thepower required
        
        
          tooperate the screen. This range includes
        
        
          severalmodels including5x1.5m and6x
        
        
          1.8mdouble and tripledeckdry and rinsing
        
        
          screens. The Infinity screendesign system
        
        
          has alsobeen introduced to its range of
        
        
          dewatering screens and there are threenew
        
        
          screens available in this range.
        
        
          Finally anewAquaCell thickenermodel
        
        
          has been introducedwhose footprint is in the
        
        
          formof two12.2m (40 ft) containers stacked
        
        
          on topof eachother on site. This significantly
        
        
          reduces space andCDE’s new sludge
        
        
          concentrator ensures a consistent sludge is
        
        
          delivered to the sludgemanagement phase
        
        
          that optimises performance of the system.
        
        
          ■
        
        
          
            Washing goes compact
          
        
        
          Haver & Boecker has introduced the Tyler
        
        
          Hydro-Clean, which is available in three
        
        
          sizes covering the 18 to 360 tonnes per
        
        
          hour range.
        
        
          Material as large as 150mm is fed
        
        
          into a rotating vertical drumwhere it is
        
        
          cleaned with high-pressure water jets at
        
        
          pressures at up to 2,000 psi (140 bar).
        
        
          The system can use asmuch as 90%
        
        
          recycled water from previous washes and
        
        
          removes clay particles as small as 63
        
        
          microns.
        
        
          The system is very compact compared
        
        
          to traditional washing systems and Haver
        
        
          & Boecker says it also uses significantly
        
        
          less water and energy than traditional
        
        
          systems. The company says the ideal
        
        
          application is clay-heavy material deposits,
        
        
          and the combination of rotation, high
        
        
          pressure water and the aggregates
        
        
          rubbing against each other makes for a
        
        
          superior clean because clay particles are
        
        
          more easily dislodged from hard-to-reach
        
        
          parts of the stone.
        
        
          
            Haver &Boecker’s Tyler Hydro-Clean is said to be
          
        
        
          
            smaller, lighter andmore energy andwater efficient
          
        
        
          
            than traditional aggregateswashing systems
          
        
        
          
            Wash plants typically reuse up to 95% of thewater
          
        
        
          
            used in the process
          
        
        
          
            Collecting organicwaste – the
          
        
        
          
            washing process floats off lighter
          
        
        
          
            components of thewaste feed,
          
        
        
          
            including paper, plastics andwood