32
          
        
        
          MAY-JUNE 2015
        
        
          
            d
          
        
        
          
            &
          
        
        
          
            ri
          
        
        
          AGGREGATE
        
        
          WASHING
        
        
          Mobile crushing and
        
        
          screening plant are now
        
        
          well established tools for
        
        
          waste recycling efforts, but
        
        
          is there another level to be
        
        
          reached?Aggregatewash
        
        
          plant suppliers certainly
        
        
          think so.
        
        
          
            D&Ri
          
        
        
          reports
        
        
          
            Recycling at a
          
        
        
          
            P
          
        
        
          erceptionsmight have it that
        
        
          aggregatewashing systems are
        
        
          primarily intended for large volume
        
        
          aggregatemining andquarrying applications,
        
        
          and indeed it is true thatwas their origin.
        
        
          However, as didmobile crushing and
        
        
          screening equipment, they arenowbeginning
        
        
          to find theirway intodemolitionwaste
        
        
          recycling applications. So should ademolition
        
        
          contractor consider adding this typeof plant
        
        
          to its recycling armoury?
        
        
          CDEGlobal’s headofmarketingPeter
        
        
          Craven certainlybelieves so.He told
        
        
          D&Ri
        
        
          that there are anumber of benefits to adding
        
        
          washing to an existing construction and
        
        
          demolitionwaste recyclingoperation.He said:
        
        
          “Themainbenefit has been amore broad
        
        
          rangeof applications for thewashed recycled
        
        
          sand and aggregateswhichwill also command
        
        
          ahigher price. It is the abilityof thewash
        
        
          plant to effectively remove the fine silts and
        
        
          clays and thenon-mineral contamination
        
        
          withCDE’sAggMaxportable logwasher
        
        
          removesmaterials such as polystyrene,
        
        
          rubber, paper, plastics and lightweight
        
        
          organicmaterial todeliverwashed recycled
        
        
          aggregates that are free from contamination.
        
        
          The removal ofmetals from the feed is also
        
        
          facilitatedwith the introductionofmagnets.
        
        
          Themodular natureof all the equipment also
        
        
          allows for theplant tobe accommodatedon
        
        
          a compact footprint.Due to theproximityof
        
        
          waste recyclingoperations tourban centres,
        
        
          fullwater recycling and sludgemanagement
        
        
          is also includedwithin theplant that not only
        
        
          eliminates the requirement for settlingponds
        
        
          but recycles approximately95%of all the
        
        
          water used in thewashingplant.
        
        
          The above is confirmedbyTerexWashing
        
        
          Systems' global sales director IainWalker, who
        
        
          told
        
        
          D&Ri
        
        
          : “Washingoffers hugebenefits.
        
        
          Material going through a typical demolition
        
        
          waste facility is highly variable in terms of
        
        
          content. If you look at the traditional situation
        
        
          with amobile crusher and screen, theproduct
        
        
          is small bits of concretemixedwith small
        
        
          bits of brick, timber etc., so youdonot have
        
        
          separation.Generallywhat happens is a lot of
        
        
          the -10mmmaterial is discarded (landfilled),
        
        
          that leads to the increase inproduct quality.
        
        
          The aggregate screening, scrubbing and sand
        
        
          washing elements are all integrated to ensure
        
        
          maximum recoveryof the sand fraction from
        
        
          the feedmaterial.”
        
        
          Hewent to say that scrubbingmaterial
        
        
          
            TerexWashing System’s Aggresand 165 produces
          
        
        
          
            three clean aggregate and two clean sand products
          
        
        
          
            from feedmaterial